WELCOME TO JIANGSU PENGFEI GROUP CO.,LTD
10000tpd Integrated OPC Cement Plant cement production line
Rotary kiln system, grinding equipment and cement production line.
Rotary kiln system mainly includes rotary kiln, preheater, dryer,
cooler and rotary kiln control system;
The grinding equipment system mainly includes tube mill (including
ball mill and coal mill), roller press, vertical mill, separator
and grinding equipment control system;
Cement production line: Including 1 000 t/d, 2 500 t/d, 3 000 t/d,
5 000 t/d cement production lines and EP/EPC engineering general
contracting services of various grinding production lines with
annual output of 100,000 tons, 300,000 tons, 500,000 tons, 1
million tons and 2 million tons.
|Gypsum & mixture yard crushing & transport||Non-continuous|
|Cement packing & bulking||Continuous|
|Coal homogenization & transport||Non-continuous|
|Air compressing station||Continuous|
(1) Limestone crushing and transportation
After limestone is conveyed from mine to plant, if crusher is
switched on, LS will be directly unloaded to receiving pit, and
then by heavy duty apron feeder sent to single hammer crusher
PCF1616 to be crushed, if crusher is switched off, LS will be
unloaded to open-air stockpile, and then sent to receiving bin via
loader for crushing.
The crushed limestone is sent to two limestone dosing silos
(dia.Φ12m) by belt conveyer, elevator and tee valve.
(2) Auxiliary material crushing and conveying
When the exclusive receiving pit is free, clay is unloaded directly
to the pit, and then sent to clay proportioning silo via apron
feeder, tooth crusher, belt conveyer and elevator. When the
receiving pit is full, clay will be firstly stacked at shed, and
then conveyed by forklift to receiving pit when it is free, at
last, it is conveyed to clay proportioning silo by apron feeder,
crusher, belt conveyer and clay proportioning silo.
When the exclusive receiving pit is free, iron ore and sandstone is
unloaded directly to the pit, and then sent to respective
proportioning silo via raw crusher, elevator. When the receiving
pit is full, they will be firstly stacked at shed, and then
conveyed by forklift to receiving pit when it is free, at last, it
is conveyed to respective proportioning silo by crusher and
(3) Coal homogenization
Raw coal is unloaded directly to the pit after coming into plant,
and then sent to raw coal preblending stockpile via apron feeder,
belt conveyer, elevator and belt conveyer with discharging trolley,
or firstly unloaded to open-air stockpile, and then conveyed by
forklift to receiving pit subject to inform, at last, it is
conveyed to raw coal preblending stockpile through apron feeder,
belt conveyer, elevator and belt conveyer with discharging trolley.
The blended raw coal is sent to raw coal bin through forklift and
(4) Raw material proportioning silo and conveying
Raw material proportioning silo is composed of two concrete silos
and three steel slab bins, and be measured by variable speed belt
scale. Limestone silo consists of two Φ12m concrete silos, used for
storage and proportioning. The proportioning bins is Φ6m,Φ6m and
Φ6m respectively for clay, sandstone and iron ore.
(5) Raw mill & waste gas treatment at kiln inlet
Proportioned raw material will be fed onto the air swept drying
mill with size of Φ3.8×8.6m. In the process of rotating, raw meal
will be raised by material raising device in the raw mill and
sufficiently contact with hot gas from high-temperature fan at kiln
inlet. By this means, raw meal will be dried. Dry raw meal is
ground in the mill. Then the raw meal will fed onto high efficiency
separator. Fine powder will be fed onto the raw meal-homogenizing
silo via electric flap valve and air slide while coarse powder
returned to the mill via electric flap valve and air slide. Hot gas
from preheater goes through humidification tower and
high-temperature fan and then divides into two parts, one part goes
directly to electric dust collector, and the other part goes to raw
mill head, and then 1/8 of this part goes to mill end. Waste gas
out of mill firstly goes through high efficiency separator and raw
mill fan (with inlet regulation valve), and joins the waste gas to
the electric dust collector. After that, the waste gas will be
purified by the electric dust collector and drained to the air.
Clay type raw material, Like loess, Clay. shale etc.
|Class B||2.0~2.7 3.5~4.0||Not limited||<3.0||<4.0||<2.0||<0.015|
Main equipment photos
Implementing the concept of pre-sale, in-sale and after-sale
1 Pre sale service:
Introducing products and related processes to users,Production Line
Scheme and Technical Advantage,Providing pre-project technical
advisory services,Customized Production Line Technical Solution for
2 Sale service:Manufacture excellent products for users,Provide
customers with confidence in product quality.
Test:Strengthening Process Inspection and Intermediate
Control,Strict Inspection System,Guarantee product
quality,Providing quality products.
Train:Arrange experienced engineering technicians for training and
install:Delegate engineers and technicians with experience in
installation and commissioning to the site for installation and
commissioning guidance,After customer acceptance is
satisfactory,Qualified user opinion reports must be obtained.
3 After-sale service:
Regular guidance to users for product maintenance and
maintenance,Free guidance for user installation,commissioning and
product maintenance.Upon receipt of user failure handling
requirements,Give maintenance advice within 24 hours.
Customer satisfaction is our constant pursuit, Always put the
interests of customers first.